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Mechatronic System Design

We ensure that mechanics, electronics and software are integrated and work optimally together.

Selected customers

Some of the clients we've provided quality solutions for

Mechanical development meets mechatronic systems

At Rosenstand A/S, we develop complete solutions for industry, where mechanical engineering, electronics, and control technology go hand in hand. We design, build, and integrate equipment that combines robust mechanics with intelligent control – so our customers get reliable, flexible, and future-proof solutions.

Our approach is built on the understanding that modern industrial production requires more than robust machinery. It demands mechatronic systems where sensors, actuators, and software optimise precision, speed, and energy efficiency.

By bringing together expertise in mechanical design, hydraulics, electrical engineering and programming under one roof, we can create solutions that:

  • Automating and streamlining production processes
  • Increases precision and quality in repeated operations
  • Makes the equipment easy to monitor, service and adapt to new tasks

From the initial design sketches to the final installation, we work closely with the client to ensure that the mechanics, electronics and controls work together perfectly.

The process of mechatronic system design

The development process for mechatronic systems can be divided into 5 stages, which together cover the entire course from requirements specification to control of the finished system.
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Feasibility study for complex systems

If we are talking about the development of more complex systems, we will conduct a feasibility study in close cooperation with the customer before the main task is started.

Feasibility study

Review and Understanding of System Functionalities

Review of the intended system functionalities, covering all relevant domains including the mechanical structure, actuation system, control system and safety mechanisms.

Functional decomposition

Defining functional and technical requirements for each subsystem.

Preliminary Risk Analysis

Top-level risk assessment to identify potential obstacles and cost drivers early in the process before selecting specific components.

Evaluation of Functional Reliability

The reliability of system functions and its impact on overall system performance and operational safety. Attention will be given to how subsystem interactions affect system-level robustness.

Impact of Reliability on Component Selection and Cost

A rough estimation of how reliability requirements influence component selection and associated costs, including redundancy and durability needs, within the mechatronic domain.

Preliminary Technical Specifications

Outlining component specifications based on functional needs, reliability, and integration.

Examples of solved tasks

  • Slewing system for wind turbine - evaluation of both hydraulic and electric systems
  • Hydraulic system for a 6-degree-of-freedom parallel manipulator
  • HPU design 50kW to 2MW
  • Hydraulic system for 700bar (HPU and cylinders)
  • Cooling system for 30MW test bench
  • Control system for large one-off test benches
  • Lubrication systems for gearbox, main bearing etc.
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